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Fluidic Catalytic Cracking Unit
 


Problem:
  A major oil company had acquired multiple refineries through acquisitions and mergers. This created inefficiencies throughout the company as different environments, cultures, training requirements, policies, etc. were blended together.

Plant managers and corporate staff were seeking a way to implement Best Practices by utilizing the best operating manuals, training plans, procedures, etc. found throughout the enterprise and leverage them to all the other facilities.
 

     
Solution:
  RDC implemented the KnowledgeWeb service, using RDC's core competency learning module database along with 25 hours of newly developed web-based learning modules based on the top performing refinery's FCC unit operating manuals.

KnowledgeWeb's integrated-learning capabilities for job- and site-specific customizations allowed each refinery to customize the learning modules to their specific unit configuration and operation based on their equipment, operating specifications, etc.

KnowledgeWeb's differential learning capabilities allowed each operator to quickly be evaluated on their current level of knowledge and compare the result to the required knowledge.  KnowledgeWeb  then automatically generated a personalized learning path for each operator to address deficiencies.

     
Benefit:
  The client was able to implement a cost-effective and dynamic "Best Practice" standard for dealing with required operator knowledge throughout their enterprise. The net result was a more productive organization with higher throughput and reduced accidents and injuries.

 

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